5 Star Review Rated Excellent on Google
1902 Keeping People Safe Since 1902
People trained (25,000) - 25,000 trained in last 12 months 25,000+ Trained Each Year
Employed Trainers (100+) - Over 100 employed trainers Over 100 Employed Trainers
Nationwide (UK Wide Coverage) UK Wide Coverage

Face Protection & Face Fit Requirements Explained

Respiratory Protective Equipment (RPE) is used to provide protection to those who work in hazardous environments (such as a confined space) or with hazardous substances. 

RPE provides a supply of air to the body and there are two broad categories of RPE:

  • Respirators
  • Breathing Apparatus
     
Types of respirators available:
  • disposable half mask
  • re-usable half mask
  • full face mask
  • fan-powered re-usable full face mask
  • fan-powered respirator with re-usable hood, helmet or visor


Rescuer escaping a hazardous environment wearing orange high-visibility safety apparel.

Types of breathing apparatus available:
  • unpowered fresh air hose with full face mask
  • compressed airline with half mask
  • compressed air breathing apparatus
  • powered fresh air hose with full face mask
  • compressed air breathing apparatus or powered fresh air hose with hood, helmet or visor
  • self-contained breathing apparatus or compressed air breathing apparatus with a demand valve and full face mask
  • self-contained rebreathers (oxygen)


All of the above types have their particular uses.

Further guidance on the correct selection of RPE can be found in the HSE’s publication ‘Respiratory Protective Equipment at Work - a practical guide (HSG53).’

For RPE to be effective, it must provide effective protection against hazards likely to be present / identified using a risk assessment.

Two rescuers entering a confined space wearing red safety apparel and airline breathing apparatus.

RPE Fit Testing

Research has shown that almost half of the RPE in use does not provide the wearer with the anticipated level of protection required for the task to be carried out, simply because it does not fit the wearer correctly.  It is pointless spending a considerable amount of money providing essential protection, identified by a detailed risk assessment, for your workforce only for it to be partially or even wholly ineffective due to a poor fit. 

As people come in all sorts of shapes and sizes it is unlikely that one particular type or size of RPE face piece will fit everyone. Fit testing will ensure that the equipment selected is suitable for the wearer.

When to Face Fit Equipment

The best time to do fit testing is at the initial selection stage when individual users can be given a choice of adequate models of RPE. You should ensure that the make, model, type, and size of face piece that they wore when they had their successful fit test are made available for their use. If an employee wears more than one type of tight-fitting face piece, then each type of face piece should be fit tested.

How to Face Fit Equipment

RPE fit testing should be conducted by a competent person - you should take steps to ensure that person who carries out the fit test is appropriately trained, qualified and experienced, and is provided with appropriate information to undertake each particular task.

There are three main types of RPE fit testing methods available:-

  • qualitative (taste test)
  • quantitative (ambient particle count/Portacount)
  • controlled negative pressure
     

And finally, never lose sight of the fact that PPE and RPE must be a last resort.

Control the risk first!

Grey laptop with a face fit tester testing a respiratory protective equipment.

MRS Training & Rescue offers face fit testing, delivered by a team of qualified and highly experienced face fit testers. Under the COSHH Regulations, all employers must provide face fit testing for their employees, who are required to use Respiratory Protective Equipment. Face fit testing is a method for checking that a tight-fitting face piece matches the persons’ facial features and seals adequately to the wearer’s face.

At MRS Training & Rescue we utilise the quantitative method of fit testing to provide the highest level of protection and confidence to your employees.

Meet the author
Karl Sheppard
Karl Sheppard
Trainer Rescue Operative

Karl joined MRS Training and Rescue in 2015. Passionate about health and safety, he began as an associate rescuer, providing industrial rescue at a power station. Now a full-time rescue and trainer operative, Karl specialises in confined spaces and high-risk environments, trains the HART team, and maintains essential rescue equipment.

High Risk Confined Space specialist Dräger, BG4, Sabre, and GCE engineer PPE and scaffold inspector Trains Hazardous Area Response Team (HART)
Trusted by thousands to keep people safe
Real reviews from satisfied customers who trust us to deliver safety and excellence

Proud to be rated 5 stars from 1904 reviews

View All Reviews

Steven Jackson
8 days ago
Great course brilliant instructor Tony definitely recommend doing courses here
Richard Robinson
10 days ago
Had Andy Wan training us this year, excellent 2 days at Mines Rescue 👍
Dennis Johnson
10 days ago
Very good training standard. Informative. Reasonable Lunch.
alan palmer
10 days ago
Great course, great venue, so much better than using that crappy portable tunnel thing, get rid of it. Instructor was so nice, put you at ease, great presentation work and made it easy to follow. Very enjoyable.
louise bishop
10 days ago
I attended Emergency First Aid Course. The trainer Dale was fab, made everything easy to understand and great knowledge too. Good to practice CPR, Defib and bandaging techniques too. Thanks very much - will definitely be back again when due.